McFarlane Aviation Products FAA-PMA Replacement Aircraft Parts

Baffle Seal Material

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Cowl Saver™ Baffle Seal Material

Bi-Flex™ Technology

 

30x less friction than any other baffle seal on earth!
Reduce expensive cowl repairs and airframe vibration

        

 

Baffle seal friction causes airframe vibration and destroys cowls

Typical silicone rubber baffle seals have a coefficient of friction among the highest of any known material. This friction transfers engine vibration into your cowl and firewall causing fastener fretting, fatigue, cracking, chafing and airframe vibration.

 

Cowl Saver™ has 30 times less friction!

  • Dramatically reduces the friction between your cowl and baffle seals
  • One side is grey silicone and the other is the revolutionary friction free surface unique to the patented Cowl Saver™.

 

Low friction saves you money!

  • Thicker low friction layer for longer life
  • Reduces expensive cowl and fastener repairs
  • Reduces fatigue and cracking in aluminum baffles and cowl skins
  • Cowling even goes on easier!
  • 36-month Money Back Guarantee!

 

Unbeatable performance

  • Advanced laminated construction has less friction and seals better
  • Ideal balance of flexibility and stiffness to insure a proper seal
  • Fiberglass reinforced
  • Meets industry standard AMS3320G specification
  • Use scoring tool P/N TOOL120 for customized flexibility

 

Bi-Flex™ Technology

Bi-Flex™ Technology utilizes a laser engraved waffle pattern to provide the ideal flexible seal for maximum cooling, while retaining rigidity on the lower half of the seal to prevent the baffle seal from blowing past the proper seal position against the cowl.

 

P/N Size 
CS085X18X36G 18 in X 36 in 
CS085X36X36G 36 in X 36 in 
CS085X3X36GBF 3 in X 36 in with Bi-Flex™
CS085X3X108GBF 3 in X 108 in with Bi-Flex™
CS085X3X156GBF 3 in X 156 in with Bi-Flex™
Color: Black/Gray
Thickness: 0.085 inches
Convenient Baffle Seal Repair Kits also available.  
Note: For proper function, install Cowl Saver™ material so that only the low friction (black) side touches the cowl's inside surface. Carefully plan the baffle seal installation before cutting the material.

Baffle seals created using this product are protected by U.S. Patent No. US 8,070,099 B2.

 

Complete Baffle Seal Kits

Reduce airframe vibration, cowl cracks, and firewall cracks 

 

  • Unbeatable performance – ideal balance of flexibility and stiffness
  • Promotes superior engine cooling
  • 30x less friction – eliminating cowl erosion
  • Reduce fatigue and expensive baffle, cowl and firewall repairs
  • Eliminate guess work! Kits include all required baffle seals and installation hardware
  • Cut to fit, saving you time and money

 


Part Number Description Your Price Stock
BAFFLE-KIT-1BF BI-FLEX BAFFLE SEAL REPAIR KIT $247.83
BAFFLE-KIT-2 BAFFLE SEAL REPAIR KIT $407.39
BAFFLE-KIT-3BF BI-FLEX BAFFLE SEAL REPAIR KIT $335.19
CS085X3X36GBF COWL SAVER, Bi-Flex, 3ft $64.12
CS085X3X108GBF COWL SAVER, Bi-Flex, 3" X 108" $182.84
CS085X3X156GBF COWL SAVER, Bi-Flex, 3" X 156" $253.35
CS085X18X36G COWL SAVER, 18" x 36" $286.90
CS085X36X36G COWL SAVER, 36" x 36" $565.47
RIVET-KIT-2 RIVET ASSORTMENT, Baffle Seal
Free Shipping
$22.05
TOOL120 TOOL, Cowl Saver Scoring
Free Shipping
$62.63
TOOL120-BKT KIT, Replacement Blades, Scoring Tool
Free Shipping
$18.35
MS20470A3-5 RIVET
Free Shipping
$5.45
MS20470A4-5 RIVET
Free Shipping
$3.23
MS20470A4-6 RIVET
Free Shipping
$2.91
SEALKIT-AA5A-CS SEAL KIT, COWL SAVER, AA5A
Free Shipping
$321.56
SEALKIT-AA5B-CS SEAL KIT, COWL SAVER, AA5B
Free Shipping
$321.56
SEALKIT-C150-6470-CS SEAL KIT, COWL SAVER, C150-6470
Free Shipping
$321.56
SEALKIT-C150-7177-CS SEAL KIT, COWL SAVER, C150-7177
Free Shipping
$321.56
SEALKIT-C152-7879-CS SEAL KIT, COWL SAVER, C152-7879
Free Shipping
$234.23
SEALKIT-C152-8082-CS SEAL KIT, COWL SAVER, C152-8082
Free Shipping
$234.23

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