Are lithium batteries safe?
Since inception in 2009, EarthX has designed their lithium batteries with a micro-processor-controlled battery management system (BMS) to provide safety and performance features for your battery. EarthX is not new to providing lithium iron phosphate batteries. Over the past 13 years, has become the most trusted and used lithium battery in the experimental aircraft market and by working closely with OEM’s and engine manufacturers a like, this BMS has been developed to be one of the most reliable in the industry. EarthX is not only the exclusive provider for the Indy Race Cars, but EarthX is also the first company in the world and in history to have an FAA TSO certified aircraft battery as a testament to the safety and quality of the batteries.
Features of the BMS protection:
- Cell balancing
- Low voltage protection
- High voltage protection
- Excessive Cranking Protection (Heat)
- Short circuit protection
- In the Hundred series, an alert LED fault light to communicate an issue on battery itself or can be remotely monitored with a 12V LED
- In the Hundred series, the BMS board is redundant so there is no single point failure
Battery design safety features:
- Proprietary battery case design with recessed terminals to protect from short circuiting
- Clam shell design with terminals down the center so polarity (installation) is never an issue
- Flame retardant plastic housing
- The state of the art ceramic cell separators to reduce the risk of thermal runaway by 400% over standard lithium cell separators.
Performance design features:
- The widest operating temperature range available
- A rated cells that must meet stringent testing requirements
- True industry standards testing specifications
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Are templates required for Piper seat rails?
No, McFarlane does not provide templates for installing seat rails on Piper aircraft because the rail is riveted to the floor of the airplane, making installation easy by riveting directly from under the airplane.
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Can ACF-50 be used inside light aircraft fuel tanks to provide a corrosion inhibiting coat?
This is not recommended to be used inside light aircraft fuel tanks. This is not an area wehre ACF-50 was designed. It would mix with the fuel and can cause other issues.
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Can I install PROP GUARD on a Composite prop if it is not listed on the approved model list?
Although PROP GUARD has been successfully used by some customers on non-certified aircraft with composite propellers, it is not FAA approved yet for applications not listed on the FAA Approved Model List.
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Can I install SAFE-HEET on an induction box/Plenum?
On some aircraft (like the Lycoming IO-540 engines) the induction box covers up the oil pan where the SAFE-HEET would normally be installed. It is permissible for the SAFE-HEET to be installed on the induction box, because the box/plenum is a thick casting that can transfer heat effectively.
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Can I use a McFarlane transmitter on a Cessna 152 aircraft?
No, the fuel indicating system on a Cessna 152 is unique and McFarlane has not designed a transmitter for them yet.
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Can PROP GUARD be installed on a wooden prop?
PROP GUARD is not certified for use on certificated wooden propellers. It can sometimes be used on non-certified aircraft applications. Some varnish used on wooden propellers is not compatible with the PROP GUARD adhesive and the bond will fail. PROP GUARD has been successfully used with many varnishes. We recommend testing by placing a small sample of PROP GUARD on a surface with the same varnish before installing on a propeller.
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Can the ACF-50 corrosion block be used on the interior of an aircraft?
Yes, it can be used inside the aircraft.
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Do AeroShell Oil W 15W-50 and AeroShell Oil W 100 perform the same in an engine?
The oils are similar, but there are some differences. The biggest difference is in cold flow characteristics. AeroShell Oil W 100 is up to 10 times thicker at cold temperatures than AeroShell Oil W 15W-50. However, at normal operating temperatures (around 200°F), both oils will have the same thickness or viscosity. Another major difference is that AeroShell Oil W 15W-50 and AeroShell Oil W 100 Plus have an antiwear additive which is not in AeroShell Oil W 100. This additive, along with the semisynthetic base oils, helps reduce friction and improve flow in AeroShell Oil W 15W-50.
These additives improve lubrication and reduce oil consumption past the oil rings. Conversely, the improved flow can increase oil loss through leaks or loose intake valve guides. So your oil consumption may go up or down if you switch from AeroShell Oil W 100 to AeroShell Oil W 15W-50. The improved flow and reduced friction characteristics of AeroShell® Oil W 15W-50 will also help reduce oil temperatures as opposed to using AeroShell Oil W 100.
This is particularly important in engines that run hot, like turbocharged, high performance or aerobatic aircraft engines. Pilots should always remember to monitor oil temps to ensure that they’re not too hot.
In cold weather, you should also make sure that the engine temperature is high enough to boil off the water that naturally accumulates in the crankcase. Temperatures in the 180° to 200°F range are recommended for most applications. Finally, if you have a marginal or slipping starter clutch, the antiwear additive in AeroShell Oil W 15W-50 may cause it to slip more than AeroShell Oil W 100. Understanding these differences can help you select the grade of AeroShell that's right for your plane.
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For a Slick Magneto what is the service time?
According to the Slick Magneto by Champion Overhaul Manual L-1363F, the magneto should be overhauled at TBO, lighting strike, prop strike, sudden stoppage of the engine and immersion of the aircraft.
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Help me use your eligibility search feature.
Here are some eligibility search tips:
- If you do not know your serial number, you can just select your aircraft make and model.
- The model you select must be specific: a 172 is not the same as a 172B.
- Serial numbers must be complete: for example, 15073660 cannot be entered as 73660.
- Hyphens in serial numbers are optional: for example, 28-7325001 and 287325001 are considered equivalent.
- For web browsers with JavaScript enabled, you do not need to click the Submit button when you select a make or model. After typing a serial number, you do need to click the submit button.
- Due to the limitations of our product database, some parts that are eligible for your aircraft may not appear on the returned list of products when your aircraft make, model, or serial number is selected. If you can't find what your looking for, please call or email us.
- Due to the possibility of error in eligibility data and the possibility of non-standard aircraft configurations, McFarlane Aviation, Inc. cannot be responsible for application of our products. The user of the products must verify correct eligibility and function of our products.
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How can I determine which oil is qualified for my aircraft engine?
Both Lycoming and Continental recommend oils qualified under the following specifications for use in their engines:
- SAE J-1899 former MIL-L-22851 (for ashless dispersant oils)
- SAE J-1966 former MIL-L-6082 (for straight mineral oils, intended primarily for break-in)
Military and SAE specifications are the same except for some additional packaging requirements for the military. In the future, the military specification may be dropped, although oil containers will still probably refer to the former military specification.
AeroShell® straight mineral oils, AeroShell Oil W single grades and AeroShell Oil W multigrade oils all qualify under their respective specifications. The oil requirements for other aircraft engines such as Pratt & Whitney are less defined. All AeroShell and AeroShell Oil W oils are qualified for use in P&W radial piston engines. The oils for engines no longer in production may be listed by military specification or by product name.
For more information, talk to an overhaul or repair shop that specializes in a particular engine, or call the Shell Technical Information Center at 1-800-231-6950.
The selection of a proper grease is clearly defined. For each grease point on a certified aircraft, the military specification or the qualified product is listed. AeroShell® greases are qualified under the following specifications:
- AeroShell GREASE 5 former MIL-G-3545-C
- AeroShell GREASE 6 MIL-G-24139A, former MIL-G-7711A AeroShell GREASE 7 MIL-PRF-23827C, TYPE II
- AeroShell GREASE 14 MIL-G-25537C
- AeroShell GREASE 16 former MIL-G-25760A, BMS-3-24A AeroShell GREASE 17 MIL-G-21164D
- AeroShell GREASE 22 MIL-PRF-81322F, Grade 2 DOD-G-24508A AeroShell GREASE 33 MIL-PRF-23827, TYPE I BMS-3-33A
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How can I make sure my oil temperature is accurate and identify the correct oil temperature range?
Placing a permanent reference mark at 180°F on the green band of your oil gauge is a good way to get accurate readings. To do this, simply place your sending unit and an accurate, referenced thermometer in a steel container filled with oil, and slowly heat it to 180°F with a hot plate. You may not be able to hold 180°F constant, so first mark your gauge with a pencil as the oil temperature passes 180°F. Then let the oil cool back to 180°F. Repeat the process to ensure accuracy.
And be extra careful with the hot oil. In a naturally aspirated aircraft engine, a cruise oil temperature significantly below 170°-180°F will not ensure that the moisture in the oil is boiled off, especially during short flights. As oil goes through the engine, the highest instantaneous temperature will be about 50°F higher than the oil sump temperature.
So, if you have an oil temperature of only 150°-160°F, the oil will not get above the 212°F necessary to boil off the water that can accumulate from condensation. The result is increased moisture and acid buildup in the crankcase, which will probably lead to rust and corrosion.
Knowing this is especially critical if your aircraft is not flown regularly and sits in a humid climate for weeks at a time. If your oil runs well below the 180°F mark, have your mechanic check your oil cooler system and vernatherm. Also, ask about a winterization kit.
Conversely, the concern with the typical turbocharged piston engine is excessive heat. In many of these engines, instantaneous oil temperature can increase 70°F or more at its hottest point versus sump temperature. These high temperatures can cause deposit buildup and increased wear due to improperly cooled components or low oil viscosity. (All oils, especially single grade oils, thin out as the temperature
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How can I safely dissipate a static charge generated when refuelling?
Whenever fuel is poured, pumped or moved from one container to another, a static charge is generated. The same principle is in effect when you walk across a carpet in the winter and get a shock from a doorknob. The charge level and the distance that can be jumped or arced depends on several factors—pump rate, temperature, humidity and containers.
Static electricity is the reason why a ground wire is always connected to commercial airliners and transport trucks whenever fuel is being transferred. When you transfer fuel into your car or light aircraft, the hose has a built-in ground wire that acts as an electrical path to dissipate any static charge. As an added precaution, there is usually an excessively rich air/fuel ratio in the fill pipe which will not burn. There are two primary areas where a pilot should exercise caution when transferring fuel.
First is draining an aircraft tank. For example, if you’re draining a wing tank, you should always connect a jumper cable from the plane to the fuel container. This will dissipate the charge and eliminate the chance of a spark jumping from plane to container, causing a fire. Remember, when you’re draining fuel, there can be enough air circulation so that the air/fuel ratio is in the burnable range.
The second area of concern is the filling process. Many FBOs use a ground wire when filling an aircraft. But in some cases, fuel is transferred from a drum or can into an aircraft. Here, a jumper wire is a good safety precaution to ensure that the charge is dissipated. If you use a metal funnel with metal cans, make sure that the can, funnel and plane are always touching during transfer.
With metal containers, the electrical charge is dissipated to the conductive container where it can be discharged by a ground wire or contact. In plastic containers, there is no good electrically-conductive path to dissipate the charge. Although some people put metal strips into the plastic container, I would recommend the use of metal containers with a good jumper wire. It's the safer way to go.
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How can I tell whether I have 122 teeth or 149 teeth on my Lycoming ring gear?
122 tooth gear rings have a "v" shape, whereas 149 tooth gear rings have a "u" shape. Be aware that just because your aircraft (or engine) is supposed to have a certain ring gear doesn't necessarily mean that it does. You should always confirm and order the correct starter to match.
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How do I clean and sanitize a McFarlane Push-Pull Control?
We make the following cleaning and sanitizing recommendations to be completed between flights:
Recommended Cleaning Process
1. Put on clean disposable gloves prior to cleaning and disinfection.
2. Pull controls back to the fully retracted position to expose the full length of the control shafts.
3. Apply isopropyl alcohol to a clean microfiber towel. Do not spray any solution directly on the controls or any other surfaces or components in the aircraft.
!!! WARNING: DO NOT USE BLEACH WIPES ON ANY MCFARLANE CONTROL !!!
4. Gently and thoroughly wipe down every control knob surface and control shaft.
5. Let cleaning solution dry on these surfaces (contact time).
6. Use a clean and dry microfiber cloth to wipe away any solution residue left on knob and control shaft surface.
7. Remove all gloves, towels, and cleaning supplies from the work area in the aircraft.
Please contact McFarlane Sales directly at 866-920-2741 or 785-594-2741 or sales@mcfarlaneaviation.com if you have any additional questions regarding the disinfection of our controls.
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How do I determine the correct location for the different width flap rollers and the spacer/shim locations?
There are many different installations that were used for the different Cessna models. Please consult your applicable Service/Maintenance Manual and Illustrated Parts Catalog for the proper location for your specific aircraft.
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How do I install an aircraft magneto?
Aircraft magneto installation is a straightforward but delicate process. Improper installation can lead to damage of the magneto. Installation should be handled according to the manufacturer’s specifications and procedures.
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How do I know if the BMC kit will fit my aircraft?
It is critical the owner or maintenance shop obtain a PN off the brake master cylinder assembly, not from the IPC manual.
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How do I know when to replace or service my fuel selector valve?
The most common indication of external fuel valve leaks is the smell of avgas in the cabin. Most valves are located under the cabin floor. Fuel stain on the valve and drain plug or drain valve or on the belly of the aircraft can also indicate external leakage. External leaks are generally around the actuation valve stem. Internal leaks are detected when the fuel is turned off and fuel continues to drip during fuel system maintenance. Inner port leakage will allow fuel from one tank to leak into another fuel tank. This type leak is difficult to detect. Fuel transfer from one tank to another with the fuel valve selected to one tank only will indicate inner-port leakage. An extended period of time is needed to detect fuel transfer from one tank to another. Generally if internal leakage is detected when servicing the fuel system, it is likely there is also inner-port leakage.
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