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Rolls: Cowl Saver Material

Cowl Saver Baffle Seal Rolls

3" Rolls in Varying Lengths

Perfect for straighter seal applications!

  • Cowl Saver material has 30x less friction than silicone
  • Features Bi-Flex™ Technology for ideal flexibility and cooling
  • Repair kits with 9 ft or 13 ft rolls (includes rivets and strips)
Roll Size Part Number

3" x 36" (3 ft) with Bi-Flex™

CS085X3X36GBF

3" x 108" (9ft) with Bi-Flex™

CS085X3X108GBF

3" x 156" (13 ft) with Bi-Flex™

CS085X3X156GBF

Why choose Cowl Saver material? Baffle seals are known to cause airframe vibration and destroying your cowl – simply from the friction of materials. Typical silicone rubber baffle seals have a coefficient of friction among the highest of any known material. This friction transfers engine vibration into your cowl and firewall, causing fastener fretting, fatigue, cracking, chaffing, and airframe vibration. Cowl Saver has 30x less friction than tradition silicone seals. We use Bi-Flex™ Technology, which offers flexibility to only the necessary areas. One side of Cowl Saver is silicone, while the other side is low friction Teflon coated rubber, which is unique to our baffle seal design. This material difference reduces vibration transfer to the engine cowl and airframe – eliminating cowl erosion and drastically reducing vibrations. You can actually feel the difference. We are so certain of this, that we guarantee your satisfaction with our 36-month money-back guarantee on Cowl Saver.

What is Bi-Flex™ Technology? This exclusive McFarlane technique utilizes a laser engraved waffle pattern to provide the ideal flexible seal for maximum cooling, while retaining rigidity on the lower half of the seal to prevent the baffle seal from blowing past the proper seal position against the cowl.

Cowl Saver Roll with Bi Flex

Customize Your Baffle Seals with Rolls of Cowl Saver

Cowl Saver is also available in sheets and complete airframe kits:

Baffle seal repairs kits that include either rolls or sheets, along with rivets and retainer strips are also available.

Pre-cut Cowl Saver seal kits for complete airframes: Cessna, Piper, Mooney, and Grumman aircraft.

Two large sheet sizes available (18"x36" or 36"x36"). Custom-cut to your needs! Use with TOOL120 for easy scoring.

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